• Thermofored Products for Retail Use
  • Custom Design and Injection Molding Specialists
  • Customized Component Design and Production
  • Tool and Die Design Capabilities
  • Industries we serve
  • Blackbourn Solutions
  • Customized Component Design and Production
  • Medical Specialty Containers
  • Customized Retail Packaging
  • Customized Component Design and Production
  • Customized Products for Agriculture
  • Customized Products for Healthcare
  • Customized Component Design and Production


Thermoforming is a process of producing plastic parts from a flat sheet of plastic under heat and pressure, conforming to the contours of a mold. At Blackbourn our engineers can help in evaluating your needs to see if those needs fit as a custom thermoformed packaging application. Computer-aided-design (CAD) drawings can be provided for conceptual design approval which allows for prototypes to be made for further evaluation before actual production begins. It's difficult to find another thermoforming manufacturer as adept as Blackbourn.

What customers are saying:

“We can always depend on you to deliver what we need, when we need it. We never have to worry.”

“You make the best thermoformed cases in the industry.”

Maximize Product Visibility. Draw Consumers In.

Enhance your product's shelf-presence and utilize visible product features to make the sale as well as providing product security.

Blackbourn provides solutions for light gauge, shallow draw thermoforming. We offer engineering, tool design and fabrication for rapid prototype and production molds. Markets served are retail packaging, media packaging, medical, retail displays, automotive and OEM parts. No job too small or too large to support our customers with rapid turn around and service stock arrangements available.


In thermoforming, we are able to make prototype samples on-site in our machining centers in days and final production tooling in weeks. In addition, our complete machining centers can create seal tooling and production line tooling to meet your packaging needs.


Equipped with AutoCAD, Solidworks and 3D imaging, the Blackbourn team is capable of developing the most economical thermoform package for not only your product but the market as well


Blackbourn’s in-house tooling department engineers and builds custom thermoform tooling eliminating outsourcing costs and time.

Trust Blackbourn’s team, with over 50+ years of experience, to innovate, engineer and produce high quality thermoformed blisters, clamshells, tri-folds and trays for your next consumer goods packaging project. The in-house custom design and machining centers are available to solve your next packaging challenge today.

Additional Processes

Contract Manufacturing

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Blackbourn is experienced at providing contract manufacturing services
Click here to learn more

Tool & Die

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We have a team of Engineers and tool makers at your service. See our Tool and Die page for more information.

© 2018 Blackbourn All Rights Reserved.
PHONE: 800-842-7550
FAX: 507-442-4313
EMAIL: info@blackbourn.com